Externally Heated Dryers

Externally Heated Regenerative Desiccant Dryer

The Aircel AEHD (150 – 3,000 scfm) Externally Heated Desiccant Compressed Air Dryer is a fully automatic, PLC controlled, self-contained unit offering a fail-safe design – in the event of power interruption and/or air loss, the purge exhaust valves close preventing damage to the dryer and the process. The combination of 1) high moisture capacity, premium grade, high crush strength activated alumina used in 2) optimally sized ASME code desiccant towers providing low velocity and high contact time through the adsorbent beds delivers long service life and consistent performance.

All Aircel dryers are designed to give our customers the best value available in the industry – reliable performance to CAGI ADF 200 specification while consuming the lowest amount of energy possible.

The Aircel AEHD Series Dryers (150 – 3,000 scfm) utilize process air for regeneration of the desiccant bed similar to the heatless designs. However, this expanded process air is heated prior to entering the off-line bed, significantly reducing the required consumption and the cost of operation. Additionally process air is consumed during depressurization of the offline desiccant tower. In total these functions amount to an average process air use of 7% of the rated capacity of the dryer.

  • Features & Benefits
  • How it Works
  • Brochure
  • Removable, stainless steel desiccant bed support screens.
  • Tower pressure gauges.
  • ASME code desiccant towers (6” vessels and larger).
  • High temperature outlet check valves.
  • Fail-safe design.
  • 1-1/2” thick fiberglass insulation.
  • Highly reliable programmable logic control (PLC).
  • Energy saving venturi option available on request.

 

 AEHD SERIES Model Comparison

 

Model

Capacity1(scfm)

Connection (inches FNPT/ANSI)

Heater kW

FullLoad Amps

Voltage (Standard)

Dimensions (inches)

Pressuremax. (psig)

Weight (lbs)

Desiccant Both Vessels (lbs)

Height

Width

Depth

AEHD-150

150

1

2.5

3.2

460V/60 Hz/3Ph

75

45

30

150

810

200

AEHD-250

250

1-1/2

4.5

6.2

460V/60 Hz/3Ph

75

50

35

150

1200

400

AEHD-350

350

2

6

8.1

460V/60 Hz/3Ph

75

54

35

150

1600

500

AEHD-500

500

2

9

11.8

460V/60 Hz/3Ph

83

60

39

150

2000

700

AEHD-750

750

3 FLG

12

15.6

460V/60 Hz/3Ph

89

75

44

150

2600

960

AEHD-1000

1000

3 FLG

15

19.3

460V/60 Hz/3Ph

98

88

54

150

3500

1400

AEHD-1200

1200

3 FLG

20

25.6

460V/60 Hz/3Ph

109

96

60

150

3900

1800

AEHD-1500

1500

4 FLG

24

30.6

460V/60 Hz/3Ph

109

102

69

150

4500

2100

AEHD-2000

2000

4 FLG

30

38.2

460V/60 Hz/3Ph

115

120

69

150

5800

2800

AEHD-2500

2500

4 FLG

36

45.7

460V/60 Hz/3Ph

115

130

73

150

6600

3600

AEHD-3000

3000

6 FLG

45

57.00

460V/60 Hz/3Ph

120

140

77

150

7500

4200

Filtering and drying incoming air. Hot, saturated compressed air is filtered as it passes through our 0.01 micron high-efficiency coalescing prefilter (F1, recommended option) before entering the dryer. Compressed air continues through the inlet valve (V1), is dried in the desiccant tower (T1), and exits through an outlet valve (V5) and final particulate filter (F2, recommended option), while the other desiccant tower (T2) is being regenerated.

Desiccant regenerated in T2. A portion of the dried air is diverted through purge valve (P3) at near atmospheric pressure and heated by the electric heater (or optional steam heater) to 400°F before passing through regeneration valve (V4) and into the regeneration tower (T2).

The heated air removes moisture vapor from the desiccant surface.

Dryer operation is performed automatically by a programmable logic controller (PLC). The standard drying and regeneration time cycle is 8 hours. While one tower is drying incoming compressed air for 4 hours, the other tower is regenerating for 3 hours (heating time), then cooling for 50 minutes, and finally repressurizing to the line pressure for 10 minutes before switching over to the other tower. Switching from one tower to the other is performed only when both desiccant towers are at line pressure to prevent line surge and to minimize desiccant abrasion.

How it WorksAEHD